Solutions

Medical Automation Equipment

2019-03-31
Medical facilities and devices are smaller sized and intelligent, with multiple types.
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Power Supply Distributor Flexible Assembly & Manufacture

2019-03-31
Feature and Advantage
Overall monitoring, compatible product assembly, enable to produce different products, allowing query and tracing
 
Technical Parameters:
Ref equipment dimension: L20m*W1.5m*H1.95m
Period: 400S/ PC
OEE: ≥90%
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EOL Transducer

2019-03-31
Automobile transducers are wider and wider applied along with the development of automotive intelligence and electronic techniques.
Higher requirements upon demanded types and quality are raised by more and more transducer manufactures.
HSY possesses excellent software team and rich experience in automobile transducer testing.
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EOL Transducer

2019-03-31
Automobile Related Transducers
Linear transducers, angular transducers:
PWM techniques, simulation and switching signals;
Programmable and non-programmable IC;
One/two channel output;
One IC, two ICs and multiple ICs;
Note: these transducers are generally applied to automobile gearbox, and acquire gear position.
 
Speed Transducers
Speed transducers are mainly used in automobile gearbox, and acquire engine rotation speed.
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Power Distribution Equipment Tester

2019-03-31
Concept Introduction
Technological requirements of new energy connectors and power distributors are more and more standardized as the new energy automobile develops.
Testing to power distributors mainly include: parts assembly, screw assembly, CCD test, HV test, air tightness test, and impedance test etc.
Features and Advantages
Use Atlas twist screw extruder, software interface guides operators to assemble screw position, screw position is monitored during entire process.
Flexible production line, compatible to assembly of similar products. It allows to produce different product via selecting different technologies and parameters by turning on & off of the equipment.
Producing and testing data of the entire production line can be queryed and traced while the entire line can be skip-stop checked.
Technical Parameters:
Technical parameters and Ref equipment dimension: 20m*1.5m*1.95m
Circulation time:160s/pc
OEE: ≥90%
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3D Optical Measurement Project Introduction

2019-03-31
Concept Introduction
Testing matching surface of connector and PCB surface.
Testing one surface of doublet laser transducer.
 
Features and Advantages
Testing pin height & matching and PCB surface real position.
Pin tip size at 0.15 mm.
Z axis resolution at 0.0018 mm: X axis resolution at 0.014 mm.
Tolerance at +/-0.2 mm.
Testing software standardized design.
 
Technical Parameters
Scanning speed: 45mm/s.
Circulation time: 4sc/pc
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HV Relay Automatic Tester

2019-03-31
Concept Introduction
Technological and the product quality requirements of HV relays are more and more standardized as the new energy automobile develops.
Testing techniques of HV relays generally include: functional test, voltage withstanding resistance test, circulation hi-pot test, winding resistance test, contact resistance test etc.
 
Features and Advantages
The platform adopts modular designed equipment, together with corresponding load plate and fixtures, utilizing software to choose different technologies and parameters, so as to realize quick switch-over of production to different products.
Testing data of the entire line can be queryed and traced, the whole line can be skip-stop checked. Testing techniques independently developed, which filled the blank of the industry.
Software of the testing system is based on standardization and modularization.
Technical Parameters:
Ref equipment dimension: 7 m * 1.8 m * 1.95 m
Circulation time: 40s/pc
OEE ≥90%
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Realizing Product Intelligent Manufacturing on Manufacturing End

2019-03-31
It collects data via transducers, RFID, QR code and WLAN, realizing man-machine interface interaction via PLC and local & remote servers, realizing data reading & writing in local server and cloud server, realizing seamless coupling on ERP, PLM, MES and SCADA platforms, so as to reach smooth data flow and man-machine intelligence.
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Intelligent Monitoring: equipment end hardware diagnosis alarm, preventing accidents

2019-03-31
Concept introduction
system discovers network and hardware failures of equipment based on data acquisition from transducers, mechanical arms, servos and WLAN via control system network, realizing man-machine interface interaction through PLC and local & remote servers.
 
Features and advantages
Reduce and prevent product quality issues caused by equipment hardware end;
Collect hardware data, provide analysis and monitoring to equipment maintenance and operation status relationship on product and equipment ends;
Hardware monitoring realized already: response and make-break of connecting type transducers, temperature of network communication servos, torque response monitoring and alarm.
In the future, monitoring and alarming functions to standard instruments such as temperature controller etc. will be added.
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Connector (plug head) Assembly & Manufacture

2019-03-31
Equipment features:
Automatic feeding system
Intelligent image scanning
Fiber optic laser code printing
Free switch-over assembly
 
Technical parameters:
Ref equipment dimension: L4m*W3m*H1.95m
Period: 1.2S/ PC
OEE:≥85%
Defective rate:≤0.2%
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Connector (plug head) Assembly & Manufacture

2019-03-31
Equipment features:
High speed cam mechanism: high speed, high precision, stable
Motor drive: easy setting, easy operation, high precision
Brush + blowing-suction: high cleanliness
Electric gauge and CCD test: high performance
 
Technical parameters:
Ref equipment dimension: L9m*W1.3m*H1.95m
Period:7S/ PC
OEE:≥85%
Defective rate:≤0.5%
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Relay Assembly & Manufacture

2019-03-31
Technical parameters:
Ref equipment dimension: L20m*W1.5m*H1.95m
Period:2S/ PC
OEE:≥90%
Product flowing method: loading seat + briar dressing/ belt conveying; winding, OVT adjustment, leaf spring adjusting working position loading seat distribution
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Insert & Injection Molding Parts Assembly & Manufacture

2019-03-31
Advantage and features
High precision, quick molding, data query and traceable
 
Technical Parameters:
Ref equipment dimension: L18m* W7m* H3m
Period: 24S/ 2PCS
OEE:≥85%
Defective rate:≤0.5%
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Insert & Injection Molding Parts Assembly & ManufactureInsert & Injection Molding Parts Assembly & Manufacture

2019-03-31
Advantage and features: high speed, high precision, highly stable, automatic packaging

Technical Parameters:
• Ref equipment dimension: L6.5m*W6m*H3m     
• Period: 32S/ 8PCS 
• OEE: ≥85% 
• Defective rate: ≤0.5%
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